Hyundai Sonata LF: Intake And Exhaust System / Intercooler Repair procedures

Hyundai Sonata LF 2014-2019 Service Manual / Engine Mechanical System / Intake And Exhaust System / Intercooler Repair procedures

Removal and Installation

1.	Disconnect the battery negative terminal.

Remove the intercooler inlet hoses & pipe (A).

Tightening torque

Bolt :

19.6 ~ 26.4 N.m (2.0 ~ 2.7 kgf.m, 14.4 ~ 19.5 lb-ft)

Clamp :

4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

Remove the intercooler outlet hose (A).

Tightening torque:

4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

4.	Remove the front bumper cover. (Refer to Body - "Front Bumper")

5.	Remove the intercooler air guard(A).

6.	Disconnect the boost pressure sensor connector (A) RCV solenoid valve connector(B).

7.	Disconnect the vacuum hose (C).

Remve the intercooler uper mounting bracket(A) and then remove the intercooler(B).

Tightening torque:

3.9 ~ 5.7 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.2 Ib-ft)

9.	Install in the reverse order of removal.

Intercooler Components and Components Location

Components 1. Intercooler air guard2. Intercooler3. Intercooler outlet hose4. Intercooler inlet hose & pipe5. Intercooler upper mounting bracket6...

Turbo Charger Components and Components Location

Components 1. Turbine housing2. Turbine inlet3. Turbine outlet4. Compressor housing5. Compressor inlet6. Compressor outlet7. Center housing8. Actuator9...

Other information:

Hyundai Sonata LF 2014-2019 Service Manual: Alternator Repair procedures

Removal 1. Disconnect the battery negative terminal. 2. Loosen the mounting bolts (A) and then, turn the adjusting bolt (B) clockwise to loosen tension. 3. Remove the drive belt (A). 4. Disconnect the air compressor connector (A) and the alternator connector (B), and remove the cable from alternator "B" terminal (C)...

Hyundai Sonata LF 2014-2019 Service Manual: RCV Control Solenoid Valve Description and Operation