Hyundai Sonata: Intake And Exhaust System / Intercooler Repair procedures

Removal and Installation
1.
Disconnect the battery negative terminal.
2.
Remove the intercooler inlet hoses & pipe (A).

Tightening torque
Bolt :
19.6 ~ 26.4 N.m (2.0 ~ 2.7 kgf.m, 14.4 ~ 19.5 lb-ft)
Clamp :
4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

3.
Remove the intercooler outlet hose (A).

Tightening torque:
4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

4.
Remove the front bumper cover. (Refer to Body - "Front Bumper")
5.
Remove the intercooler air guard(A).

6.
Disconnect the boost pressure sensor connector (A) RCV solenoid valve connector(B).
7.
Disconnect the vacuum hose (C).

8.
Remve the intercooler uper mounting bracket(A) and then remove the intercooler(B).

Tightening torque:
3.9 ~ 5.7 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.2 Ib-ft)

9.
Install in the reverse order of removal.
Intercooler Components and Components Location
Components 1. Intercooler air guard2. Intercooler3. Intercooler outlet hose4. Intercooler inlet hose & pipe5. Intercooler upper mounting bracket6. Intercooler lower mounting insulator7. Inter ...

Turbo Charger Components and Components Location
Components 1. Turbine housing2. Turbine inlet3. Turbine outlet4. Compressor housing5. Compressor inlet6. Compressor outlet7. Center housing8. Actuator9. Actuator rod ...

Other information:

Hyundai Sonata LF 2014-2019 Service Manual: AVN(Audio Video Navigation) head unit Repair procedures
Removal     • Take care not to scratch the cluster fascia panel and related parts. • Eject all the disc before removing the AVN head unit to prevent damaging the DVD player's load mechanism. • Wrap the protective tape on the tool to disassemble with the scre ...

Hyundai Sonata LF 2014-2019 Service Manual: Gear Actuator Assembly Specifications
Specification ItemConditionSpecificationResistance (line to line)Shift motor 1/2135.4 m? ± 10 %Select solenoid 1/20.7 m? ± 10 %Max. currentShift motor 1/245 ASelect solenoid 1/220 ASelect solenoid sensor outputPush4.0 ± 0.15 VPull1.0 ± 0.15 VOperation condition (°C)°F-40 ~ 257 °F (- 40 ~ ...

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