Hyundai Sonata: Intake And Exhaust System / Intercooler Repair procedures

Removal and Installation
1.
Disconnect the battery negative terminal.
2.
Remove the intercooler inlet hoses & pipe (A).

Tightening torque
Bolt :
19.6 ~ 26.4 N.m (2.0 ~ 2.7 kgf.m, 14.4 ~ 19.5 lb-ft)
Clamp :
4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

3.
Remove the intercooler outlet hose (A).

Tightening torque:
4.9 ~ 6.8 N.m (0.5 ~ 0.7 kgf.m, 3.6 ~ 5.0 lb-ft)

4.
Remove the front bumper cover. (Refer to Body - "Front Bumper")
5.
Remove the intercooler air guard(A).

6.
Disconnect the boost pressure sensor connector (A) RCV solenoid valve connector(B).
7.
Disconnect the vacuum hose (C).

8.
Remve the intercooler uper mounting bracket(A) and then remove the intercooler(B).

Tightening torque:
3.9 ~ 5.7 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.2 Ib-ft)

9.
Install in the reverse order of removal.
Intercooler Components and Components Location
Components 1. Intercooler air guard2. Intercooler3. Intercooler outlet hose4. Intercooler inlet hose & pipe5. Intercooler upper mounting bracket6. Intercooler lower mounting insulator7. Inter ...

Turbo Charger Components and Components Location
Components 1. Turbine housing2. Turbine inlet3. Turbine outlet4. Compressor housing5. Compressor inlet6. Compressor outlet7. Center housing8. Actuator9. Actuator rod ...

Other information:

Hyundai Sonata LF 2014-2019 Owners Manual: Floor Mat Anchor(s)
ALWAYS use the Floor Mat Anchors to attach the front floor mats to the vehicle. The anchors on the front floor carpet keep the floor mats from sliding forward. WARNING The following must be observed when installing ANY floor mat to the vehicle. Ensure that the floor mats are securely attached to ...

Hyundai Sonata LF 2014-2019 Owners Manual: Electric Power Steering (EPS)
The system assists you with steering the vehicle. If the engine is turned off or if the power steering system becomes inoperative, you may still steer the vehicle, but it will require increased steering effort. Should you notice any change in the effort required to steer during normal vehicle ope ...

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