Hyundai Sonata LF: Cooling System / Water pump Troubleshooting

Hyundai Sonata LF 2014-2019 Service Manual / Engine Mechanical System / Cooling System / Water pump Troubleshooting

Troubleshooting

Symptoms

Possible Causes

Remedy

Coolant leakage

•	From the bleed hole of the water pump

Visually check

•	Check leaks after about ten-minute warming up.

•	If coolant still leaks, replace a water pump.

•	If leakage stops, reuse the water pump (Do not replace the pump with a new one).

•	From gaskets or bolts

•	Check the tightening of the water pump mounting bolts.

•	Retighten the mounting bolts.

•	Check damage of gaskets or inflow of dust.

•	Replace the gasket and clean dust off.

•	From outer surface of water pump

•	Check the material or any cracks of the water pump.

•	Poor material. If any crack found, replace the water pump.

Noise

•	From bearings

•	From mechanical seals

•	Impeller interference

Inspection with a stethoscope

•	After starting the engine, check noise with a stethoscope.

•	If there is no noise, reuse the water pump(do not replace it).

•	If there is any noise from the water pump, remove the drive belt and recheck.

Inspection after removing a drive belt

•	After removing a water pump and a drive belt, check noise again.

•	If there is noise, reuse the water pump. Check other drive line parts.

•	If there is no noise, replace the water pump with a new one.

Inspection after removing a water pump

•	After removing a water pump and a drive belt, check noise again.

•	If there is any interference between them, replace the water pump with a new one.

Overheating

•	Damaged impeller

•	Loosened impeller

Loosened impeller

•	Corrosion of the impeller wing

•	Check engine coolant.

•	Poor coolant quality / Maintenance check

•	Impeller seperation from the shaft

•	Replace the water pump.

Water pump Repair procedures

Removal 1. Loosen the drain plug (A), and drain the engine coolant. Remove the radiator cap to drain with speed. System is under high pressure when the engine is hot...

Thermostat Components and Components Location

C..

Other information:

Hyundai Sonata LF 2014-2019 Service Manual: Engine Control Module (ECM) Schematic Diagrams

ECM Terminal And Input/Output signal ECM Terminal Function Connector [C500-A] Pin No.DescriptionConnected to1Injector (Cylinder #3) [High] control outputInjector (Cylinder #3)2Injector (Cylinder #4) [High] control outputInjector (Cylinder #4)3Injector (Cylinder #2) [Low] control outputInjector (Cylinder #2)4Electric Waste Gate Actuator (EWGA) DC Motor output (+)Electric Waste Gate Actuator (EWGA) 5Heated Oxygen Sensor (HO2S) [Bank 1/Sensor 1] heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 1]6-?7-8-?9Sensor ground Electric Waste Gate Actuator (EWGA) 10-?11-?12-13-?14Cooling fan relay [High] control outputCooling fan relay [High]15CVVT Oil Control Valve (OCV) [Bank 1/Exhaust] control outputCVVT Oil Control Valve (OCV) [Bank 1/Exhaust]16Injector (Cylinder #2) [High] control outputInjector (Cylinder #2)17Injector (Cylinder #1) [High] control outputInjector (Cylinder #1)18Injector (Cylinder #3) [Low] control outputInjector (Cylinder #3)19Electric Waste Gate Actuator (EWGA) DC Motor output (-) Electric Waste Gate Actuator (EWGA) 20Heated Oxygen Sensor (HO2S) [Bank 1/Sensor2] heater control outputHeated Oxygen Sensor (HO2S) [Bank 1/Sensor 2]21-?22-?23Engine Coolant Temperature Sensor (ECTS) signal inputEngine Coolant Temperature Sensor (ECTS)?24Sensor groundEngine Coolant Temperature Sensor (ECTS) 25-?26Fuel Tank Pressure Sensor (FTPS) signal inputFuel Tank Pressure Sensor (FTPS)27Fuel pump relay control output (NON-Smart key type)Fuel pump relayCanister Close Valve (CCV) control output (Smart key type)Canister Close Valve (CCV)28-?29-30-?31Ignition coil (Cylinder #3) control outputIgnition coil (Cylinder #3)32Ignition coil (Cylinder #1) control outputIgnition coil (Cylinder #1)33Injector (Cylinder #1) [Low] control outputInjector (Cylinder #1)34Fuel Pressure Control Valve (FPCV) [High] control outputFuel Pressure Control Valve (FPCV)35ETC motor [-] control outputETC motor36-?37Knock Sensor (KS) signal inputKnock Sensor (KS)38Sensor groundKnock Sensor (KS)39-40Brake Light switch signal inputBrake switch41-42-43-?44-?45CVVT Oil Control Valve (OCV) [Bank 1/Intake] control outputCVVT Oil Control Valve (OCV) [Bank 1/Intake]46Ignition coil (Cylinder #4) control outputIgnition coil (Cylinder #4)47Ignition coil (Cylinder #2) control outputIgnition coil (Cylinder #2)48Injector (Cylinder #4) [Low] control outputInjector (Cylinder #4)49Fuel Pressure Control Valve (FPCV) [Low] control outputFuel Pressure Control Valve (FPCV)50ETC motor [+] control outputETC motor51-?52Electric Waste Gate Actuator (EWGA) Feed beck signal Electric Waste Gate Actuator (EWGA) 53Brake Test switch signal inputBrake switch54-?55-56Electric load signal input [Defrost]Alternator57Alternator COM signal outputAlternator58Engine speed signal outputCluster59Cooling fan relay [Low] control outputCooling fan relay [Low] 60- Connector [C500-K] Pin No...

Hyundai Sonata LF 2014-2019 Service Manual: Oil Pump Repair procedures