Hyundai Sonata: Dual Clutch System / Dual Clutch Assembly Repair procedures

Removal
1.
Remove the dual clutch transmission from the vehicle.
(Refer to Dual Clutch System - "Repair procedures")
2.
Remove the retaining (A) and then removing the spline hub (B).

3.
Remove the snap ring (A).

4.
Remove the dual clutch assembly (A) by using the special service tool [SST No.: 09430-C1180].

Installation
   
Check the applied state of grease on input shaft spline part (A) before installing the dual clutch assembly. If there is no grease on input shaft spline part, should apply the grease on each spline end to 10mm.
If excessively applied grease, grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force

Specified grease: Extreme pressure grease for vehicle
Quantity: 0.15 ~0.25 g

1.
Install the SST (No.:09430-2A240) on the support bearing within the dual clutch assembly (A).

2.
Install the SST (No. : 09430-2A240) on the clutch housing side.
3.
Install the dual clutch assembly (A) using the SST (No. : 09430-2A240).

4.
Install the snap ring (A).

5.
Install the spline hub (B) and the install the snap ring (A).

6.
Perform the work procedures for abrasion compensation reset after installing the new dual clutch assembly.
(Refer to Clutch Actuator Assembly - "Adjustment")
7.
Perform the clutch touch point learning procedure using the GDS after replacing the dual clutch assembly.

Dual Clutch Assembly Components and Components Location
Components 1. Retaining ring2. Spline hub3. Snap ring4. Dual clutch assembly ...

Clutch Engagement Fork and Engagement Bearing Components and Components Location
Components 1. Clutch housing2. Engagement bearing 2 (Even)3. Egnagement bearing 1 (Odd)4. Engagement bearing sleeve5. Clutch engagement fork ...

Other information:

Hyundai Sonata LF 2014-2019 Service Manual: Instrument Cluster Repair procedures
Removal     • Put on gloves to protect your hands. • When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage. 1. Disconnect the negative (-) battery terminal. 2. Remo ...

Hyundai Sonata LF 2014-2019 Service Manual: Rear Parking Assist System Switch Repair procedures
Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the console upper cover. (Refer to Body - "Floor Console Assembly") 3. Remove the rear curtain switch (A) after loosening the mounting screws. Installation 1. Install the switch assembly in the console upper cover. ...

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