Hyundai Sonata: Dual Clutch System / Dual Clutch Assembly Repair procedures

Removal
1.
Remove the dual clutch transmission from the vehicle.
(Refer to Dual Clutch System - "Repair procedures")
2.
Remove the retaining (A) and then removing the spline hub (B).

3.
Remove the snap ring (A).

4.
Remove the dual clutch assembly (A) by using the special service tool [SST No.: 09430-C1180].

Installation
   
Check the applied state of grease on input shaft spline part (A) before installing the dual clutch assembly. If there is no grease on input shaft spline part, should apply the grease on each spline end to 10mm.
If excessively applied grease, grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force

Specified grease: Extreme pressure grease for vehicle
Quantity: 0.15 ~0.25 g

1.
Install the SST (No.:09430-2A240) on the support bearing within the dual clutch assembly (A).

2.
Install the SST (No. : 09430-2A240) on the clutch housing side.
3.
Install the dual clutch assembly (A) using the SST (No. : 09430-2A240).

4.
Install the snap ring (A).

5.
Install the spline hub (B) and the install the snap ring (A).

6.
Perform the work procedures for abrasion compensation reset after installing the new dual clutch assembly.
(Refer to Clutch Actuator Assembly - "Adjustment")
7.
Perform the clutch touch point learning procedure using the GDS after replacing the dual clutch assembly.

Dual Clutch Assembly Components and Components Location
Components 1. Retaining ring2. Spline hub3. Snap ring4. Dual clutch assembly ...

Clutch Engagement Fork and Engagement Bearing Components and Components Location
Components 1. Clutch housing2. Engagement bearing 2 (Even)3. Egnagement bearing 1 (Odd)4. Engagement bearing sleeve5. Clutch engagement fork ...

Other information:

Hyundai Sonata LF 2014-2019 Owners Manual: Using the Tire Mobility Kit
1. Detach the speed restriction label (0) from the sealant bottle (1), and place it in a highly visible place inside the vehicle such as on the steering wheel to remind the driver not to drive too fast. 2. Screw the connection hose (9) onto the connector of the sealant bottle. 3. Ensure that the ...

Hyundai Sonata LF 2014-2019 Service Manual: Components and Components Location
Components 1. Rear bumper cover2. Rear bumper retainer cover3. Rear bumper side bracket [LH]4. Rear bumper side bracket [RH] ...

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