Hyundai Sonata: Dual Clutch System / Dual Clutch Assembly Repair procedures

Removal
1.
Remove the dual clutch transmission from the vehicle.
(Refer to Dual Clutch System - "Repair procedures")
2.
Remove the retaining (A) and then removing the spline hub (B).

3.
Remove the snap ring (A).

4.
Remove the dual clutch assembly (A) by using the special service tool [SST No.: 09430-C1180].

Installation
   
Check the applied state of grease on input shaft spline part (A) before installing the dual clutch assembly. If there is no grease on input shaft spline part, should apply the grease on each spline end to 10mm.
If excessively applied grease, grease can be scattered by centrifugal force which can contaminate the clutch disc. This can cause a loss of friction force

Specified grease: Extreme pressure grease for vehicle
Quantity: 0.15 ~0.25 g

1.
Install the SST (No.:09430-2A240) on the support bearing within the dual clutch assembly (A).

2.
Install the SST (No. : 09430-2A240) on the clutch housing side.
3.
Install the dual clutch assembly (A) using the SST (No. : 09430-2A240).

4.
Install the snap ring (A).

5.
Install the spline hub (B) and the install the snap ring (A).

6.
Perform the work procedures for abrasion compensation reset after installing the new dual clutch assembly.
(Refer to Clutch Actuator Assembly - "Adjustment")
7.
Perform the clutch touch point learning procedure using the GDS after replacing the dual clutch assembly.

Dual Clutch Assembly Components and Components Location
Components 1. Retaining ring2. Spline hub3. Snap ring4. Dual clutch assembly ...

Clutch Engagement Fork and Engagement Bearing Components and Components Location
Components 1. Clutch housing2. Engagement bearing 2 (Even)3. Egnagement bearing 1 (Odd)4. Engagement bearing sleeve5. Clutch engagement fork ...

Other information:

Hyundai Sonata LF 2014-2019 Service Manual: General Information
General Troubleshooting Information Before Troubleshooting 1. Check applicable fuses in the appropriate fuse/relay box. 2. Check the battery for damage, state of charge, and clean and tight connections. (Refer to Engine Electrical System - "Battery")     • Do not qu ...

Hyundai Sonata LF 2014-2019 Service Manual: Power Door Lock Module Repair procedures
Inspection     • Wrap the protective tape on the tool to disassemble with the screwdriver or remover. • Use caution in keeping and handling during disassembling/assembling because it is easily contaminated with lubricant and oil. Front Door Lock Module Inspec ...

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