Hyundai Sonata: Heater / Evaporator Core Repair procedures

Hyundai Sonata LF 2014-2019 Service Manual / Heating, Ventilation and Air Conditioning / Heater / Evaporator Core Repair procedures

Replacement

1.	Disconnect the negative (-) battery terminal.

2.	After loosening the bolts remove the main crash pad and cowl cross bar assembly together. (Refer to Heater -"Heater Unit")

3.	Remove the heater and blower assembly. (Refer to Heater -"Heater Unit")

4.	Separate the blower unit (B) from the heater unit (A) after loosening the screws.

5.	Remove the heater unit lower case mounting clip (A).

6.	Remove the heater unit lower case (B) after loosening the mounting screws.

7.	Pull out the evaporator core (A) from the heater unit.

Install in the reverse order of removal.

A.	If you're installing a new heater core, add refrigerant oil (PAG OIL).

B.	Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a to avoid leakage.

C.	Immediately after using the oil, replace the cap on the container, and seal it to avoid moisture absorption.

D.	Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.

E.	Apply sealant to the grommets.

F.	Make sure that there is no air leakage.

G.	Charge the system and test its performance.

H.	Do not interchange the inlet and outlet heater hoses and install the hose clamps securely.

Heater Core Repair procedures

Replacement 1. Disconnect the negative (-) battery terminal. 2. After loosening the bolts remove the main crash pad and cowl cross bar assembly together. (Refer to Heater -"Heater Unit") ...

Temperature Control Actuator Components and Components Location

Components Location 1. Temperature control actuator [LH]2. Temperature control actuator [RH] ...

Other information:

Hyundai Sonata LF 2014-2019 Service Manual: Specifications
Specifications Transmission typeD7UF1Egnine typeGasoline 1.6 T-GDITransmission fluidQuantity1.9 ~ 2.0 LSpecified lubricantAPI Service GL-4, SAE 70W• Recommended oil - SHELL: SPIRAX S6 GHME 70W DCTF - SK: HK DCTF 70W - GS CALTEX: GS DCTF HD 70W Gear ratio1st3.9292nd2.3183rd2.0434 ...

Hyundai Sonata LF 2014-2019 Owners Manual: Checking the Engine Coolant Level
WARNING Never remove the radiator cap or the drain plug while the engine and radiator are hot. Hot coolant and steam may blow out under pressure, causing serious injury. Turn the engine off and wait until the engine cools down. Use extreme care when removing the radiator cap. Wrap a thick towel ...