Hyundai Sonata LF: Rear Door / Repair procedures

Hyundai Sonata LF 2014-2019 Service Manual / Body (Interior and Exterior) / Rear Door / Repair procedures

Adjustment
Glass Adjustment
   
•
Check the glass run channel for damage or deterioration, and replace them if necessary.
1.
Remove the rear door trim.
(Refer to Rear Door - "Rear Door Trim")
2.
Remove the rear door window glass mounting hole plug (A).
3.
Carefully move the front door window glass (B) until the glass mounting bolts are visible, then loosen them.

4.
Check that the glass moves smoothly.
Door Striker Adjustment
1.
Remove the rear striker cover.
2.
Loosen the bolts (A) just enough for the striker to move.
Tightening torque :
(B) : 16.7 ~ 21.6 N.m (1.7 ~ 2.2 kgf.m, 12.3 ~ 15.9 lb-ft)

3.
Tap on the striker with a plastic hammer to adjust the striker. The striker will not move much, but will give some adjustment.
4.
Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.
Door Position Adjustment
   
•
After installing the door, check for a flush fit with the adjacent body panels, then check for equal gaps between the front, rear, and bottom, door edges and the body. Check that the door and body edges are parallel. Before adjusting, replace the mounting bolts.
1.
Check that the door and body edges are parallel.

2.
Place the vehicle on a firm, level surface when adjusting the doors.
3.
Adjust at the hinges (A):
A.
Loosen the door mounting bolts slightly, and move the door in or out until it aligns flush with the body.
B.
Loosen the hinge mounting bolts slightly, and move the door backward or forward, up or down as necessary to equalize the gaps.
C.
Place a shop towel on the jack to prevent damage to the door when adjusting the door.
Tightening torque :
(B): 21.6 ~ 26.5 N.m (2.2 ~ 2.7 kgf.m, 15.9 ~ 19.5 lb-ft)
(C): 37.3 ~ 41.2 N.m (3.8 ~ 4.2 kgf.m, 27.5 ~ 30.4 lb-ft)

4.
Grease the pivot portions of the hinges indicated by the arrows.
5.
Check for water leaks.

    Components and Components Location

    Components 1. Rear door inside handle cap2. Rear door pull cap3. Rear door trim4. Rear door module5. Rear door belt inside weatherstrip6. Rear door panel7...

    Rear Door Trim Components and Components Location

    C..

    Other information:

    Hyundai Sonata LF 2014-2019 Service Manual: Front Seat Outer Shield Cover Repair procedures


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    Hyundai Sonata LF 2014-2019 Service Manual: DCT Control Module (TCM) Schematic Diagrams


    1. TCM Connector and Terminal Function 2. TCM Terminal Function Connector [A] PinDescriptionPinDescription1Clutch Actuator (Clutch Motor 1 (ODD)_Phase V)17-2Clutch actuator (Clutch Motor 2 (EVEN) Phase V)18Clutch Actuator (Clutch Motor 1 (ODD)_HALL 1)3Select Actuator (Shift Solenoid 2 (EVEN)_Ground)19Clutch Actuator (Clutch Motor 1 (ODD)_Supply)4Select Actuator (Shift Solenoid 1 (ODD) Push)20Select Actuator (Shift Solenoid 1 (ODD)_Sensor Supply)5Clutch Actuator (Clutch Motor 1 (ODD)_Phase U)21Select Actuator (Shift Solenoid 2 (EVEN)_Sensor Supply)6Clutch Actuator (Clutch Motor 2 (EVEN)_Phase U)22Select Actuator (Shift Solenoid 2 (EVEN)_Sensor Ouput)7Select Actuator (Shift Solenoid 1 (ODD)_Ground)23Clutch Actuator (Clutch Motor 2 (EVEN)_HALL 2)8Select Actuator (Shift Solenoid 2 (EVEN)_ Pull)24Clutch Actuator (Clutch Motor 2 (EVEN)_HALL 3)9Clutch Actuator (Clutch Motor1 (ODD)_Phase W)25Clutch Actuator (Clutch Motor 2 (EVEN)_Ground)10Clutch Actuator (Clutch Motor 2 (EVEN)_Phase W)26Select Actuator (Shift Solenoid 1 (ODD)_Sensor Output)11Select Actuator (Shift Solenoid 1 (ODD) Pull)27-12Select Actuator (Shift Solenoid 2 (EVEN) Push)28Clutch Actuator (Clutch Motor 2 (EVEN)_HALL 1)13Clutch Actuator (Clutch Motor 1 (ODD)_HALL 2)29Clutch Actuator (Clutch Motor 2 (EVEN)_Supply)14Clutch Actuator (Clutch Motor (ODD)_HALL 3)30Select Actuator (Select Solenoid 1 (ODD)_Sensor Ground)15Clutch Actuator (Clutch Motor 1 (ODD)_Ground)31Select Actuator (Select Solenoid 2 (EVEN)_Sensor Ground)16-32- Connector [B] PinDescriptionPinDescription1-35-2-36-3ON / START Input37-4Paddle Shift (Up) Switch signal38-5Inhibitor Switch "P" Input signal39-6Inhibitor Switch "R" Input signal40-7Inhibitor Switch "D" Input signal41Shift Actuator (Shift Motor 2 (EVEN) _HALL 2)8Sports mode "Down" shift42Shift Actuator (Shift Motor 2 (EVEN) _HALL 3)9Clutch Speed Sensor (EVEN) Ground43Inhibitor Switch "M" Input signal10-44CAN1 Communication Port1 High11-45CAN1 Communication Port1 Low12-46-13Shift Actuator (Shift Motor 1 (ODD) _HALL 2)47-14Shift Actuator (Shift Motor 1 (ODD) _HALL 3)48Flex ray High (BP)15-49Input Speed Supply 1 (ODD)16-50Input Speed Signal 1 (ODD)17Battery Power Low VBD 51-18Paddle Shift Down signal52-19Shift Lever Select Switch53-20Inhibitor Switch "N" Input signal54Shift Actuator (Shift Motor 2 (EVEN) _Supply)21Sports mode "Up" shift55Shift Actuator (Shift Motor 2 (EVEN) _HALL 1)22-56Shift Actuator (Shift Motor 2 (EVEN) _Sensor Ground)23Input Speed Supply 2 (EVEN)57Power Ground 1 for High Current Modules245V spare supply output58Power Ground 2 for High Current Modules25-59Shift Actuator (Shift Motor 2 (EVEN)_Phase W)26Shift Solenoid 1 Position Sensor Output60Shift Actuator (Shift Motor 1 (ODD)_Phase W)27Select Actuator (Shift Motor 1 (ODD)_HALL 1)61 Power Ground 3 for High Current Modules28Select Actuator (Shift Motor 1 (ODD)_Sensor Ground)62-29-63Shift Actuator (Shift Motor 2 (EVEN)_Phase V)30CAN2 Communication Port2 High64Shift Actuator (Shift Motor 1 (ODD)_Phase V)31CAN2 Communication Port2 Low65Motor Supply Voltage 1 from Direct Battery32-66Motor Supply Voltage 2 from Direct Battery33-67Shift Actuator (Shift Motor 2 (EVEN)_Phase U)34Flex ray bus, BM68Shift Actuator (Shift Motor 1 (ODD)_Phase U) 3...

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