Hyundai Sonata: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Hyundai Sonata LF 2014-2019 Service Manual / DCT (Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing Repair procedures

Removal
1.
Remove the dual clutch transmission from the vehicle.
(Refer to DCT System - "DCT)
2.
Remove the dual clutch assembly.
(Refer to Dual Clutch System - "Dual Clutch Assembly")
3.
Remove the clutch engagement bearing 1 (A) and 2 (B).

4.
Remove the clutch engagement fork (A) and engagement bearing sleeve (B).

Installation
   
Apply coat of grease when installing the clutch fork.

Spec grease: CASMOLY 9508
Amount: 0.2g

1.
Install the clutch engagement fork (A) and engagement bearing sleeve (B).

Tightening torque :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

   
Check dowel pins (A-2ea) when installing the fork assembly. Replace the dowel pin with new part if it is damaged or deformed.
Take caution of the direction of fork assembly shaft when installing.

2.
Install the engagement bearing 1 (A).
   
Align the fork with the bearing plastic guide direction.

3.
Install the engagement bearing 2 (A).
   
Take caution and make sure that the bearing plastic stopper (B) is settled in the sleeve (C).

   
Apply coat of spec grease on the 1st input shaft spline (A) after installing the bearing.
Apply proper amount of transmission oil on the 2nd input shaft spline (B).
(Be careful not to get oil on the spline when applying coat of oil.)

Spec grease: CASMOLY 9508
Amount: 0.15 ~ 0.25g

Clutch Engagement Fork and Engagement Bearing Components and Components Location
Components 1. Clutch housing2. Engagement bearing 2 (Even)3. Egnagement bearing 1 (Odd)4. Engagement bearing sleeve5. Clutch engagement fork ...

Other information:

Hyundai Sonata LF 2014-2019 Service Manual: Instrument Cluster Components and Components Location
Components Connector Pin Information NoDescriptionNoDescription1-21Speaker (+)2Illumination (-)22Speaker (+)3Rheostat switch (Down)_Input23Immobilizer_Input4Rheostat switch (Up)_Input24AT ('P' Position)5-25AT ('R' Position)6Oil press switch_Input26AT ('N' Position)7Washer level (Low signal)_Inpu ...

Hyundai Sonata LF 2014-2019 Service Manual: Starter Specifications
Specification ItemSpecificationRated voltage12 V, 0.9 kWThe number of pinion teeth10Performance[No-load, 11.5 V]AmpereMax. 60 ASpeedMin. 5,500 rpm ...

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